Nozzles machined from acrylic or even glass ?
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Nozzles machined from acrylic or even glass ?
I was thinking randomly of a waterjet design that would be comletely clear.
Maybe constructed from glass or acrylic. This got me wondering if there have been any discussions on machining a nozzle from glass or acrylic and what, if any experience folks have had.
I was envisioning a thick glass surface (bottom of a long cylinder) and then utilizing a diamond core drill (which I've used successfully on glass before) to remove a plug and make the basic hole. Then, simply grinding continuously with a diamond abrasive of some type until I achieve the desired "knife edge" -- would certainly be tricky to do and the resulting edge would be very delicate. Does anyone recall any attempts to make a "glass" nozzle ?
Acrylic seems like a more likely material - has anyone simply machined a nozzle out of acylic ???
Maybe constructed from glass or acrylic. This got me wondering if there have been any discussions on machining a nozzle from glass or acrylic and what, if any experience folks have had.
I was envisioning a thick glass surface (bottom of a long cylinder) and then utilizing a diamond core drill (which I've used successfully on glass before) to remove a plug and make the basic hole. Then, simply grinding continuously with a diamond abrasive of some type until I achieve the desired "knife edge" -- would certainly be tricky to do and the resulting edge would be very delicate. Does anyone recall any attempts to make a "glass" nozzle ?
Acrylic seems like a more likely material - has anyone simply machined a nozzle out of acylic ???
Steven in CA- Nozzle Newbie
- Posts : 12
Join date : 2010-08-17
Re: Nozzles machined from acrylic or even glass ?
YES Acrylic have been used before
Actually I think the first laminar nozzle EVER build by Mark Fuller was acrylic !
More easy to see the waterflow inside the nozzle.
I think you should stay away from glass.
I did try a glass top plate on my first attempt, and it did break because of the water pressure.
Re: Nozzles machined from acrylic or even glass ?
thank you for the reply !
I had thought that Fuller's first design was an acrylic tube and end caps but with a machined metal nozzle insert in the top end cap.
WHen I am speaking about the "nozzle" I am refering to only the exit hole and the material comprises the "knife edge" .
I am confident that a nozzle enclosure could be made out of acrylic or possibly even glass (the stress loads would have to be very carefully managed to prevent it from breaking) - but, my question was more about the actually nozzle itself . . . and whether anyone had experience machining the nozzle out of acrylic or glass.
I had thought that Fuller's first design was an acrylic tube and end caps but with a machined metal nozzle insert in the top end cap.
WHen I am speaking about the "nozzle" I am refering to only the exit hole and the material comprises the "knife edge" .
I am confident that a nozzle enclosure could be made out of acrylic or possibly even glass (the stress loads would have to be very carefully managed to prevent it from breaking) - but, my question was more about the actually nozzle itself . . . and whether anyone had experience machining the nozzle out of acrylic or glass.
Steven in CA- Nozzle Newbie
- Posts : 12
Join date : 2010-08-17
Re: Nozzles machined from acrylic or even glass ?
OH . . bad luck !
THis must have required some considerable time to carefully grind out the nozzle (?)
THis must have required some considerable time to carefully grind out the nozzle (?)
Steven in CA- Nozzle Newbie
- Posts : 12
Join date : 2010-08-17
Re: Nozzles machined from acrylic or even glass ?
Steven in CA wrote:OH . . bad luck !
THis must have required some considerable time to carefully grind out the nozzle (?)
I did not make the hole, I told the "glass dudes" to drill the hole in a V shape for me
I think it was 4mm glass, the best is to use copper\alu for a brass ring for the output hole.
Glass is to messy and it WILL break...
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